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What would make the gear coms smooth off the block, everything was tight, when you hit the switch all you hear is the motor turning, and also the shaft is half way twisted. When I took the bolts off the block the thread fromn the block came off as well.
 

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how new is the block if its new mybe you got a bad one and when you hit the switch the bolts and thread gave out cause it to come off and let the motor spin

or if the blocks is old the threads could of been wore out did you use a torque wrench they need to be torque at 25lb aslo hom many batts do you run to that pump

i think try a new block and gear
 

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the helicoils probably were spun out. they happends sometimes when u over tighten ur bolts and then when u need to remove them the heli coil comes out with it
 
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